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THE ART OF FORGING

Forging Technology

Forging is an engineering system—from material and structure to vehicle data and validation.

LSW Continuous grain manufacturing process of high-pressure forming of aluminum forged wheel billets in hydraulic forging dies
01 / Engineering Principles

Continuous grain

Forging allows the grains to extend along the direction of stress on the spokes, reducing possible internal defects in the casting structure.

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Finite element analysis structural optimization and load distribution diagram of LSW forged wheel
02 / Engineering Principles

Finite Element Analysis

Perform finite element analysis for impact, bending and radial loads, iterate key areas, and perform back milling to reduce weight where the structure allows.

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LSW forged wheel vehicle parametric engineering, vehicle size and wheel arch adaptation modeling in Siemens NX
03 / Engineering Principles

Vehicle Parameterisation

Wheel diameter, width, ET, PCD, center hole, load and caliper space are collaboratively verified in the same vehicle model.

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Forging Sequence

From aluminum billet to wheel

High-pressure forming, spinning, heat treatment and precision machining jointly determine the final structure and do not rely on a single process.

01

Pre-forging

Establish basic material flow direction

02

Forming

High-pressure shaping of spokes and rims

03

Heat Treatment

Stable strength and material condition

04

Finish Machining

Presenting the final structure and accuracy

LSW forged wheel spoke back milling precision machining details

LESS MASS, MORE CONTROL

Less weight.
Same integrity.

Truly effective lightweighting requires knowing how loads travel through the wheel centre, spokes and rim. Through finite element analysis and physical verification, materials are retained where needed and removed from inefficient areas.

Unsprung mass
More direct response
Rotational inertia
Acceleration and braking are sharper
Structural efficiency
Clearer load path

Vehicle-Specific Engineering

Designed
with the vehicle.

Same diameter does not equal same fit. Brake calipers, suspension, wheel arches, load and tires all determine the parameters available.

Check Fitment
Hand-drawn concept sketch of LSW model-specific forged wheels and coupe body proportions
Three-dimensional wireframe development and verification of LSW forged wheels, vehicle wheel arches, and braking systems
The final effect of the gray coupe studio after completing the assembly of LSW forged wheels

NEXT / MANUFACTURING

How does technology enter manufacturing?

Enter smart manufacturing

NEXT / VALIDATION

How is performance verified?

View certification and testing